e Coating

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Electrocoating, commonly known as E-Coating, stands as a versatile and advanced method for providing durable and reliable corrosion protection to various metal surfaces. This electrochemical process has gained immense popularity across industries due to its effectiveness, efficiency, and environmentally-friendly nature.

The E-coating Process

Our New E-Coating Line!

 

A Journey through New Finish Industrial Coatings' DurUSA Coatings Line
New Finish E-coat ready to ship

Experience the New Finish Difference:

New Finish provides unmatched coating expertise, automated processes, and value-added solutions for our customers.

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8-Stage Pretreatment: With zinc phosphate and non-carom. System able to meet or exceed all e-coating specifications.

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Zinc Sludge Removal System: On line zinc sludge removal system to maximize bath life.

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Slide Transfer System: Slide transfer system provides complete process coverage for any configuration of parts

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Cathodic Epoxy E-Coat: this material is the benchmark for corrosion resistance. Also provides consistent film builds over complex parts.

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Coating: Coating thickness: .6-1.5 mils

Plant 3 new e-coat install - New Finish Inc.
Plant 3 new e-coat install - New Finish Inc.
E-coat install - New Finish Inc.

Exploring the Benefits of E-Coating

 

Ultimate Corrosion Protection

Superior Corrosion Protection:

E-Coating forms a protective film on the metal substrate that offers exceptional resistance to corrosion, even in harsh environments. The process involves immersing the metal parts in a bath of paint and applying an electric current. This creates a uniform and tightly bonded coating that covers every nook and cranny of the part’s surface, providing comprehensive protection.

Versatile Applications:

E-Coating finds applications across various industries, including automotive, appliances, aerospace, furniture, and more. It is particularly useful for parts that require complex shapes, such as vehicle frames, suspension components, and household appliances.

 

Adaptable Coating Properties:

E-Coating offers flexibility in terms of coating properties. By adjusting factors like voltage, bath chemistry, and process parameters, manufacturers can control the thickness, color, and performance characteristics of the coating to meet specific requirements.

Why E-Coating?

Longevity Durability

Thanks to its excellent adhesion and comprehensive coverage, E-Coating exhibits remarkable longevity. The coating’s resistance to chipping, cracking, and peeling ensures the coated parts remain protected for an extended period.

Enhanced Aesthetic Appeal

E-Coating produces a smooth and uniform finish that enhances the aesthetic appeal of the coated parts. The even coating thickness and controlled application contribute to a visually pleasing appearance that is often difficult to achieve with other coating methods.

Cost Effective

While the initial setup for E-Coating may require some investment, the process is highly automated and efficient, leading to reduced labor costs over time. The uniform coverage also minimizes the need for touch-ups or rework, further lowering maintenance expenses.

Environmental

E-Coating is known for its minimal environmental impact. The process uses water-based paint formulations, which release fewer volatile organic compounds (VOCs) compared to solvent-based coatings. Additionally, the efficiency of the E-Coating process reduces waste and overspray, making it a sustainable choice.

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